Secondary shaft

Item
Measurement
Qualification
Standard or New
Service Limit
Secondary shaft
Diameter of needle bearing contact area
At 1st gear
39.986−39.999 mm (1.5742−1.5748 in.)
When worn or damaged
At 2nd gear
39.986−39.999 mm (1.5742−1.5748 in.)
When worn or damaged
At 3rd gear collar
36.975−36.991 mm (1.4557−1.4563 in.)
When worn or damaged
I.D. of gears
1st gear
47.000−47.016 mm (1.8504−1.8510 in.)
When worn or damaged
2nd gear
46.000−46.016 mm (1.8110−1.8116 in.)
When worn or damaged
3rd gear
43.000−43.016 mm (1.6929−1.6935 in.)
When worn or damaged
End play of gears
1st gear
0.04−0.12 mm (0.002−0.005 in.)
———
2nd gear
0.04−0.12 mm (0.002−0.005 in.)
———
3rd gear
0.10−0.22 mm (0.004−0.009 in.)
———
37 x 58 mm thrust washer thickness
No. 1
3.900 mm (0.154 in.)
When worn or damaged
No. 2
3.925 mm (0.155 in.)
When worn or damaged
No. 3
3.950 mm (0.156 in.)
When worn or damaged
No. 4
3.975 mm (0.156 in.)
When worn or damaged
No. 5
4.000 mm (0.157 in.)
When worn or damaged
No. 6
4.025 mm (0.158 in.)
When worn or damaged
No. 7
4.050 mm (0.159 in.)
When worn or damaged
No. 8
4.075 mm (0.160 in.)
When worn or damaged
No. 9
4.100 mm (0.161 in.)
When worn or damaged
No. 10
4.125 mm (0.162 in.)
When worn or damaged
No. 11
4.150 mm (0.163 in.)
When worn or damaged
No. 12
4.175 mm (0.164 in.)
When worn or damaged
No. 13
4.200 mm (0.165 in.)
When worn or damaged
No. 14
4.225 mm (0.166 in.)
When worn or damaged
No. 15
4.250 mm (0.167 in.)
When worn or damaged
No. 16
4.275 mm (0.168 in.)
When worn or damaged
No. 17
4.300 mm (0.169 in.)
When worn or damaged
No. 18
4.325 mm (0.170 in.)
When worn or damaged
No. 19
4.350 mm (0.171 in.)
When worn or damaged
No. 20
4.375 mm (0.172 in.)
When worn or damaged
40 x 51.5 mm thrust washer thickness
No. 1
4.80 mm (0.189 in.)
When worn or damaged
No. 2
4.85 mm (0.191 in.)
When worn or damaged
No. 3
4.90 mm (0.193 in.)
When worn or damaged
No. 4
4.95 mm (0.195 in.)
When worn or damaged
No. 5
5.00 mm (0.197 in.)
When worn or damaged
No. 6
5.05 mm (0.199 in.)
When worn or damaged
3rd gear collar length
43.9−44.0 mm (1.728−1.732 in.)
———
Length of 3rd gear collar flange from end
5.25−5.40 mm (0.207−0.213 in.)
When worn or damaged
Sealing ring thickness
1.91−1.97 mm (0.0752−0.0776 in.)
1.86 mm (0.0732 in.)
Width of sealing ring groove
2.025−2.060 mm (0.0797−0.0811 in.)
2.080 mm (0.0819 in.)
Clutch feed pipe O.D.
3rd clutch feed pipe
11.47−11.48 mm (0.4516−0.4520 in.)
11.45 mm (0.4508 in.)
1st clutch feed pipe
6.97−6.98 mm (0.2744−0.2748 in.)
6.95 mm (0.2736 in.)
Clutch feed pipe bushing O.D.
3rd clutch feed pipe
11.500−11.518 mm (0.4528−0.4553 in.)
11.530 mm (0.4539 in.)
1st clutch feed pipe
7.018−7.030 mm (0.2763−0.2768 in.)
7.045 mm (0.2774 in.)
ATF guide of sealing ring contact I.D.
29.000−29.021 mm (1.1417−1.1426 in.)
29.05 mm (1.144 in.)