Item
Measurement
Qualification
Standard or New
Service Limit
Shift arm
I.D.
15.973−16.005 mm (0.6289−0.6301 in.)
———
Shift piece diameter at contact area
13.9−14.0 mm (0.54−0.55 in.)
———
Shift arm-to-shift piece clearance
0.05−0.25 mm (0.002−0.010 in.)
0.5 mm (0.020 in.)
Select arm
I.D.
11.01−11.05 mm (0.433−0.435 in.)
———
Interlock diameter at contact area
12.9−13.0 mm (0.50−0.51 in.)
———
Select arm-to-interlock clearance
0.05−0.25 mm (0.002−0.010 in.)
0.5 mm (0.020 in.)
Oil pump
Oil pump thrust clearance
0.03−0.13 mm (0.001−0.005 in.)
0.15 mm (0.006 in.)
Outer rotor-to-body clearance
0.1−0.2 mm (0.004−0.008 in.)
0.22 mm (0.009 in.)
Inner rotor-to-outer rotor clearance
0.14 mm (0.006 in.)
0.2 mm (0.008 in.)
Oil pump inner rotor I.D.
17.1−17.2 mm (0.67−0.68 in.)
———
Oil pump shaft O.D.
16.8−17.0 mm (0.66−0.67 in.)
———
M/T differential carrier
Backlash
0.4−1.3 mm (0.016−0.051 in.)
———
Driveshaft contact area I.D.
30.025−30.045 mm (1.1821−1.1829 in.)
———
Carrier bearing starting torque(preload)
3.43−4.51 N·m (35−46 kgf·cm, 30−40 lbf·in.)
Adjust


Steering

Item
Measurement
Qualification
Standard or New
Steering wheel
Rotational play measured at outside edge with engine running
0−10 mm (0−0.39 in.)
Starting load measured at outside edge with engine running
29 N (3.0 kgf, 6.6 lbf)
Gearbox
Angle of rack guide screw loosened from locked position
10 °−20 °
Pump
Output pressure with shut-off valve closed
8,150−8,850 kPa (83−90 kgf/cm 2 , 1,180−1,280 psi)
Power steering fluid
Capacity
Use genuine Honda Power Steering Fluid
Reservoir capacity
0.4 L (0.42 US qt, 0.36 Imp qt)
System overhaul
1.1 L (1.16 US qt, 0.97 Imp qt)


Suspension

Item
Measurement
Qualification
Standard or New
Service Limit
Wheel alignment
Camber
Front
0 ° 00 ′±45 ′
Rear
−1 ° 00 ′±30 ′
Caster
Front
3 ° 12 ′±45 ′
Total toe-in
Front
0±2 mm (0±0.08 in.)
Rear
2±2 mm (0.08±0.08 in.)
Front wheel turning angle
Inward
38 ° 50 ′±2 °
Outward
31 ° 40 ′ (Reference)
Wheel
Aluminum wheel runout
Axial
0−0.7 mm (0−0.03 in.)
2.0 mm (0.08 in.)
Radial
0−0.7 mm (0−0.03 in.)
1.5 mm (0.06 in.)
Steel wheel runout
Axial
0−1.0 mm (0−0.04 in.)
2.0 mm (0.08 in.)
Radial
0−1.0 mm (0−0.04 in.)
1.5 mm (0.06 in.)
Wheel bearing
End play
Front
0−0.05 mm (0−0.002 in.)
Rear
0−0.05 mm (0−0.002 in.)


Brakes

Item
Measurement
Qualification
Standard or New
Service Limit
Parking brake lever
Distance traveled when lever pulled with 196 N (20 kgf, 44 lbf) of force
8 to 10 clicks
Brake pedal
Pedal height (carpet removed)
LHD type
144 mm (5.67 in.)
RHD type
134 mm (5.28 in.)
Free play
1.0−5.0 mm (0.04−0.20 in.)
Master cylinder
Piston-to-pushrod clearance
No adjust
Brake disc
Thickness
Front
24.9−25.1 mm (0.98−0.99 in.)
23.0 mm (0.91 in.)
Rear
9.9−10.1 mm (0.39−0.40 in.)
8.0 mm (0.31 in.)
Runout
Front
———
0.10 mm (0.004 in.)
Rear
———
0.10 mm (0.004 in.)
Parallelism
Front and rear
———
0.015 mm (0.0006 in.)
Brake pad
Thickness
Front
10.5−11.5 mm (0.41−0.45 in.)
1.6 mm (0.06 in.)
Rear
8.9−9.1 mm (0.350−0.358 in.)
1.6 mm (0.06 in.)
Parking brake shoe
Lining thickness
3.2 mm (0.13 in.)
1.0 mm (0.04 in.)
Parking brake drum
I.D.
170 mm (6.69 in.)
171 mm (6.73 in.)
Brake booster
Master cylinder oil pressure
Vacuum kPa (mmHg, in.Hg)
Brake pedal force N (kgf, lbf)
Oil pressure kPa (kgf/cm 2 , psi)
0 (0, 0)
98 (10, 22)
0 (0, 0)
294 (30, 66)
545 (5.6, 80)
66.7 (500, 19.7)
98 (10, 22)
5,015 (51.1, 727)
294 (30, 66)
9,570 (97.6, 1,388)


Air Conditioning

Item
Measurement
Qualification
Standard or New
Refrigerant
Type
HFC-134a (R-134a)
Capacity of system
450−500 g (15.9−17.6 oz)
Refrigerant oil
Type
DENSO ND-OIL 8 (P/N 38897-PR7-003, 38898-PR7-003 or 38899-PR7-A01)
Capacity of components
Condenser
25 mL (5/6 fl·oz, 0.9 Imp·oz)
Evaporator
45 mL (1 1/2 fl·oz, 1.6 Imp·oz)
Each line and hose
10 mL (1/3 fl·oz, 0.4 Imp·oz)
Compressor
160−175 mL (5 1/3−5 2/3 fl·oz, 5.6−6.2 Imp·oz)
Compressor
Field coil resistance
At 20 °C (68 °F)
3.9−4.3 Ω
Pulley-to-pressure plate clearance
0.35−0.60 mm (0.014−0.024 in.)