Summary of Contents for Honda Accord 1996 62SN723 Service Manual - Page 18

  • Honda Accord 1996 62SN723 Service Manual - Page 18

    — Clutch — Section 12 Unit oi Iangih: mm (in) 2.0 (2.1, 1.91 (or overhaul MEASUREMENT 51411011110 (NEWI SERVICE LIMIT Clulch pedal Clmch pedal heighr 210 (3.271 a snake ar peaal 142 (5.51 — Tmzl clutch pedal 1ree play 9 7 15 (0.4 7 0.61 * Disengagemenr heighl 90 (3.51 nun. 7 EU (3.!) min. Flywheel Clutch surface runour 005(00021msx. 0.15 (o 0051 Clulch disc Rive! head aaprh 1.410.0s1m1n. 0.2 (0.01) Sunace runaur 0.010.021max. 1.010.041 Thickness 9.5 7 9.2 (0.33 7 0.351 6510.261 Pressure plate Diaphragm spring ringer alignmem 0.6 (0.021 max. 0.5 (0.03) Waraags 0.113(00011 max. 0.15 (0.0051 7 Manual Transmission — Section 13 MEASUREMENT STANDARD (NEW) SERVICE Ller Transmission oil Capaciry 4 (us gr, Imp an 1.9 (2.0, 1.7110: oil change Mainshafl End play 0.10 7 0.16 (0 004 7 0.0031 Adjus1wim a shim. Diameier of ball bearing Contact area C 27.977 7 27.990 (1.1015 71.10201 27.93 (1.1001 Diame1er oi needle bearing cornea area B 37904 - 30.000 (1.4954 7 1.49011 37.93 (1.4931 Diamerer olball bearing noniacr area A 27.997 7 28.000 (1.1019 - 1.10241 27.94 (1.1001 Runom 0 0210.0011rnax. 0.05 (0.0021 Mainshan 3rd and LD. 43.009 7 43.025 (1.5933 - 1.69391 43.0130 (1.09611 4111 gears End play 0.00 7 0.21 (0 002 - 0.0091 0.30 (0.0121 Thickness 324273247 (1.270- 1.2791 32.3(1.27) 303273097 (1.217—11191 30.9(1211 Mainshsfl 5th gear LD. 43.009 7 43.025 (1.6933 - 1.69391 43080 (1.69611 End play 0.06 - 0.21 (0.002 - 0.0081 0.30 (0.0121 Thickness 30 92.30.97(1.217-1.2191 30.8(1.211 Countershah Diameter oi neeflle bearmg contact area A 30000 7 30.015 (1.4961 -1.49571 3795 (1.4941 Diameter ul ball bearing and needle bearing comm 24,907 — 25.000 (0 9937 7 093431 24.94 (0 9821 area C Diameter 01 1st gear DDmact area B 39994 7 40.000 (1.5742 -1.57451 39.83 (1.5721 Runout 0.02 (0.0011 max. 0.05 (0.0021 Countershafl 1;! ID. 46.009746.025(1.81IA-1.3120) 46.08 (1.9141 gear End plav 0 06 7 0.13 (0.002 - 0.003» 0.23 (0.0091 Couniershah 2nd Ll). 47.009 - 47.025 (1.8507 - 1.85141 47 08 (1.8541 gear End play 010 7 0.15 (6.004 7 0.0061 0.1810007) Thickness 28.92 7 20.94 (1.1388 - 1.13941 Spacer colla1 |.D. 35.48 7 36.49 (1.4362 7 1.43651 36.50 (1.4371 (Counrershait 0.D. 41.999 7 42.000 (1.6531 71.65351 41.94 (1.651l 2nd gear) Length 29.07 - 29.09 (1.14 — 1.151 Spacer collar LD. 31.002 7 31.012 (1.2205 -1.22091 31.06 (1.2231 (Mainshafl 4111 0D. 37.999 - 38.000 (1.4955 7 (.4961) 37.94 (1.4941 and 5111 years) Lengm A 56.45 - 5655(2122 7 2.2261 25.03 7 25.08 (1.025 7 1.0271 26.01 (1.0241 Reverse idler gear I D 20.016 7 20.043 (0.7800 7 0.713911 20.09 (0.79091 Gaar-m-revevse gear shah clearance 0.036 - 0.084 (0.0014 - 0.00331 0.180 (0.00631 Synchro nng Ring-1o-gear clearance (ring pushed agalnsl gear1 0.85 - (.10 (0.033 - 0.0431 0.40 (0.0101 Double cane C(earanca1ring pushed against gearl synchro Durer synchro rlng7to7synchro cone 0.5 (0.021 min. 0.3 (0.011 Synchw cane7to7gear 0.510.021mm. 0.3 (0.011 0u1er synchm rlng-m-gear 0.95 7 1.58 (0.037 - 0.0661 0.6 (0.021 shun fork Finger rhickness 6.2 - 0.4 (0.24 7 0.251 Fork-to-synchro sleeve clearance 0.35 7 0.05 (0 014 — 0.0261 1.0 (0.0391 (contd) 3-5