Summary of Contents for Honda Accord 1997 62SN726 Service Manual - Page 18

  • Honda Accord 1997 62SN726 Service Manual - Page 18

    — Clutch — Section 12 Uniio! length: mm (in) MEASUREMENY 51411104110 (NEW) SERVICE qur Clulch pedal Clutch pedal height to the iloor 210(0 174) — Slroke at pedal 142 (5.6) — Total clutch game) free play 94 15 (0.4 e 0.6) f Dissngagemem height to the near 90 (3.5) m n. — to ma carpet 00 (3.1) mm. — Flywheel Clmch suriace runout 0.05 (0.002) max. 0.1501005) Clulch disc Rival nead depth 1.4 (0.05) min. 0.2 (0.01) Surlace runout 0.610.02) max. 1.0 (0.04) Thickness 0.5 — 9.2 (0.33 — 0.35) 6.5 (0.25) Pressure plate Diaphragm spring finger alignmenr 0.0 (0.02) max. 0.0 (0.03) Waraage 0.011(0001) max. 0.15 (0.000) _ Manual Transmission — Sectinn 13 MEASUREMENT STANDARD (NEW) SERVICE qur Transmission e11 Capacity 1 (us qt, lma at) 1912.0, 1.7) for on change 2.0 (1.1, 1.8) or overhau) Mainshait End play 010 - 0.15 (0.004~ 0.006) Adjust win: a shim. Diameter of ball bearing contact area c 27.977 - 27.990 (1.1015 - 1.1020) 27.93 (1.100) Diameter oi needle bearing contact area 9 37.904 - 30.000 (1.4954 - 1.4961) 37.93 (1.493) Diameter oi ball bearing cnnlan area A 27.987 - 20.000 (1.1010 - 1.1024) 27.94 (1.100) Runout 0.0210001) max. 0.05 (0.002) Malnshait 3rd and LD. 43.009 — 43025116933 - 1.6939) 43.000 (1.0951) 4th gem End play 005 e 0.21 (0.002 a .000) 0.30 (0.012) Thickness 3rd gear 32.42 a 32.47 (1.275 -1.270) 32.3 (1.27) 4th gear 30.92 a 30.97 (1.217 - 1.219) 30.0 (1.21) Meinehait 5th gear I.D. 43.009 7 43.025 (1.5933 — 1.6939) 43.000 (1.6901) End play 0170 a 0.21 (0.002 — .000) 0.30 (0.012) Thickness 30.92 a 30.97 (1.217 -1.219) 30911.21) Counlershafi Diameter of needle bearing contac! area A 38.000 a 30015 (1.4961 7 4967) 37.95 (1.454) Diameter oi ball bearing and needle bearing contacl 24.997 — 25.000 (0.9837 — 0.9843) 24.94 (0.902) area C Diameter of let gear comm area B 39.904 — 40.000 (1.5742 - 1.5740) 39.93 (1.572) Runom 0.02 (0.001) max. 0.0510002) Countershaft 1st 1.13. 45.009 - 45.025 (7.8114 - 1.0120) 45.08 (1.014) gear End play 0.00 - 0.23 (0.002 — 0 009) 0.23 [0.009) Counterahaft 2nd LD. 47.009 — 47.025 (1.8507 - 1.0514) 47.08 (1.354) gear End play 0.1 - 0.15 (0.004 - 0.006) 0.1010007) Thickness 20.94 — 20.97 (1.1394 » 1.1405) — Spacer Dollar |.D. 36.40 v 36.49 (1.4362 — 1.4366) 36.50 (1.437) (Countershait 0.1). 41.989 - 42.1200 (1.6531 7 1.6535) 41.94 (1.651) 2nd gear) Length 29.07 - 29.17911.1471.15) Spacer collar 1. a 31.002 7 31.012 (1.2205 7 1.2209) 31.00 (1.223) (Mainshafl 41h 0D. 3 37.9E9 * 38.0W11.4956 a .4961) 37.94 (1.494) and 5th gears) Length A 3 a A 56.45 a 50.55 (2.222 a 2.225) B 20.03 a 26.00 (1.025 a 1.027) 25.01 (1.024) Reverse idler gear I. D. 20.016 — 20043101500 7 0.7891) 20.09 (0.7909) Gear-to-reverse gear shah clearance 0.036 - 0.004 (0.0014 » 0.0033) 0.190 (0.0063) Svnchm ring Ring-to-gear clearance (ring puahed against gear) 0.85 - 1.10 (0.033— 0.04:!) 0.40 (0.016) Double cone Clearance (ring pushcd against gear) syncnro Outer synchro ring-toeyncnro cone 0.5 (0.02) min. 0.3 (0.01) Synchro senate-gear 0.5 (0.02) ml. 0.3 (0.01) Ouler synchro rtng-to-gear 0.95 - 1.00 (0.037 a 0.006) 0.0 (0.02) 911111 (ark Finger thickness 5.2-6.4(0.24—0.25) — Forkamasvnchw sleeve clearance 0.35 - 116510.014 — 0.026) 1.0 (0.039) (cont’d) 3-5