Standards and Service Limits

Automatic Transmission and Differential

2-10  
Item Measurement Qualification Standard or New Service Limit
Clutch Clutch end plate-to-top disc clearance 1st and 2nd   0.65-0.85 mm

(0.026-0.033 in.)

3rd and 4th   0.4-0.6 mm

(0.016-0.024 in.)

1st-hold   0.5-0.8 mm

(0.020-0.031 in.)

Clutch return spring free length 1st, 2nd, 3rd and 4th 30.5 mm (1.20 in.) 28.5 mm (1.12 in.)
1st-hold 34.6 mm (1.36 in.) 32.6 mm (1.28 in.)
Clutch disc thickness   1.94 mm (0.076 in.) -
Clutch plate thickness 1st, 1st-hold 1.6 mm (0.06 in.) When discoloured
2nd, 3rd and 4th 2.0 mm (0.079 in.)  
1st, 2nd, 3rd and 4th clutches end plate thickness Mark 1 2.1 mm (0.083 in.)  
Mark 2 2.2 mm (0.087 in.)  
Mark 3 2.3 mm (0.091 in.)  
Mark 4 2.4 mm (0.094 in.)  
Mark 5 2.5 mm (0.098 in.)  
Mark 6 2.6 mm (0.102 in.)  
Mark 7 2.7 mm (0.106 in.)  
Mark 8 2.8 mm (0.110 in.)  
Mark 9 2.9 mm (0.114 in.)  
1st-hold clutch end plate thickness Mark 1 2.1 mm (0.083 in.)  
Mark 2 2.2 mm (0.087 in.)  
Mark 3 2.3 mm (0.091 in.)  
Mark 4 2.4 mm (0.094 in.)  
No Mark 2.5 mm (0.098 in.)  
Mark 6 2.6 mm (0.102 in.)  
Mark 7 2.7 mm (0.106 in.)