Standards and Service Limits

Automatic Transmission and Differential (cont'd)

2-11  
Item Measurement Qualification Standard or New Service Limit
Mainshaft Diameter of needle bearing contact area at stator shaft 22.980-22.993 mm (0.9047-0.9052 in.) When worn or damaged
at 2nd gear 35.975-35.991 mm (1.4163-1.4169 in.)  
at 4th gear collar 31.975-31.991 mm (1.2589-1.2595 in.)  
at 1st gear collar 30.975-30.991 mm (1.2195-1.2201 in.)  
I.D. of gears 1st gear 35.000-35.016 mm (1.3780-1.3786 in.)  
2nd gear 41.000-41.016 mm (1.6142-1.6148 in.)  
4th gear 38.000-38.016 mm (1.4961-1.4967 in.)  
End play of gears 1st gear 0.08-0.19 mm (0.003-0.007 in.) -
2nd gear 0.05-0.13 mm (0.002-0.005 in.) -
4th gear 0.075-0.185 mm (0.003-0.007 in.) -
4th gear collar length   49.50-49.55 mm (1.9488-1.9508 in.) -
4th gear collar flange thickness   4.435-4.525 mm (0.1746-0.1781 in.) -
1st gear collar length   27.00-27.05 mm (1.063-1.065 in.) -
36.5 x 55 mm thrust washer thickness No. 1 4.00 mm (0.157 in.) When worn or damaged
No. 2 4.05 mm (0.159 in.)  
No. 3 4.10 mm (0.161 in.)  
No. 4 4.15 mm (0.163 in.)  
No. 5 4.20 mm (0.165 in.)  
No. 6 4.25 mm (0.167 in.)  
No. 7 4.30 mm (0.169 in.)  
No. 8 4.35 mm (0.171 in.)  
No. 9 4.40 mm (0.173 in.)  
No. 10 4.45 mm (0.175 in.)  
Thrust washer thickness 26 x 45 x 3 mm 2.95-3.05 mm (0.116-0.120 in.)  
1st gear, 26 mm 2.43-2.50 mm (0.096-0.098 in.)  
Clutch feed pipe O.D. 1st clutch feed pipe at 15 mm (0.6 in.) from end 8.97-8.98 mm (0.535-0.354 in.) 8.95 mm (0.352 in.)
4th clutch feed pipe at 30 mm (1.2 in.) from end 5.97-5.98 mm (0.2350-0.2354 in.) 5.95 mm (0.234 in.)
Sealing ring thickness 35 mm sealing ring 1.87-1.97 mm (0.074-0.078 in.) 1.8 mm (0.071 in.)
29 mm sealing ring 1.87-1.97 mm (0.074-0.078 in.) 1.8 mm (0.071 in.)
Clutch feed pipe bushing I.D. 1st clutch 9.000-9.015 mm (0.3543-0.3549 in.) 9.03 mm (0.356 in.)
4th clutch 6.018-6.030 mm (0.2369-0.2374 in.) 6.045 mm (0.2380 in.)
Width of sealing ring groove   2.025-2.075 mm (0.0797-0.0811 in.) 2.095 mm (0.082 in.)