Standards and Service Limits

Automatic Transmission and Differential (cont'd)

2-12  
Item Measurement Qualification Standard or New Service Limit
Countershaft Diameter of needle bearing contact area at left end 36.004-36.017 mm

(1.4175-1.4180 in.)

When worn or damaged
at 3rd gear 35.980-35.996 mm

(1.4165-1.4172 in.)

 
at 4th gear 27.980-27.993 mm

(1.1016-1.1021 in.)

 
at reverse gear collar 31.975-31.991 mm

(1.2589-1.2595 in.)

 
at 1st gear collar 31.975-31.991 mm

(1.2589-1.2595 in.)

 
I.D. of gears 1st gear 38.000-38.016 mm

(1.4961-1.4967 in.)

 
3rd gear 41.000-41.016 mm

(1.6142-1.6148 in.)

 
4th gear 33.000-33.016 mm

(1.2992-1.2998 in.)

 
Reverse gear 38.000-38.016 mm

(1.4961-1.4967 in.)

 
End play of gears 1st gear 0.1-0.5 mm (0.004-0.020 in.) -
3rd gear 0.05-0.17 mm (0.002-0.007 in.) -
4th gear 0.10-0.18 mm (0.004-0.007 in.) -
Reverse gear 0.10-0.25 mm (0.004-0.010 in.) -
28 mm distance collar length No. 1 39.00 mm (1.535 in.) -
No. 2 39.10 mm (1.539 in.) -
No. 3 39.20 mm (1.543 in.) -
No. 4 39.30 mm (1.547 in.) -
No. 5 39.05 mm (1.537 in.) -
No. 6 39.15 mm (1.541 in.) -
No. 7 39.25 mm (1.545 in.) -
No. 8 38.90 mm (1.531 in.) -
No. 9 38.95 mm (1.533 in.) -
3rd gear collar length   20.65-20.70 mm (0.8130-0.8150 in.) -
Reverse gear collar length   14.5-14.6 mm (0.571-0.575 in.) -
Reverse gear collar flange thickness   2.4-2.6 mm (0.094-0.102 in.) When worn or damaged
1st gear collar length   14.5-14.6 mm (0.571-0.575 in.) -
1st gear collar flange thickness   2.4-2.6 mm (0.094-0.102 in.) When worn or damaged
3rd gear splined washer thickness   4.95-5.00 mm (0.195-0.197 in.) When worn or damaged
3rd clutch feed pipe O.D. At 15 mm (0.6 in.) from end 7.97-7.98 mm (0.3138-0.3142 in.) 7.95 mm (0.313 in.)
3rd clutch feed pipe bushing I.D.   8.000-8.022 mm (0.3150-0.3158 in.) 8.03 mm (0.316 in.)
Reverse selector hub O.D.   51.87-51.90 mm (2.042-2.043 in.) When worn or damaged
1st gear I.D. of one-way clutch contact area   83.339-83.365 mm (3.2810-3.2821 in.) When worn or damaged
Park gear diameter of one-way clutch area   66.685-66.698 mm (2.6254-2.6259 in.) When worn or damaged