Standards and Service Limits

Automatic Transmission and Differential (cont'd)

2-13  
Item Measurement Qualification Standard or New Service Limit
Reverse idler gear Reverse idler gear shaft diameter at needle bearing contact area   13.990-14.000 mm

(0.5508-0.5512 in.)

When worn or damaged
I.D.   18.007-18.020 mm

(0.7089-0.7094 in.)

When worn or damaged
End play   0.05-0.18 mm (0.002-0.007 in.) -
I.D. of reverse idler gear shaft holder   14.416-14.434 mm

(0.5676-0.5683 in.)

When worn or damaged
Sub-shaft Diameter of needle bearing contact area at transmission housing 25.991-26.000 mm

(1.023-1.024 in.)

When worn or damaged
at 4th gear collar 23.9935-23.0065 mm

(0.9446-0.9058 in.)

When worn or damaged
4th gear I.D.   32.000-32.016 mm

(1.2600-1.2605 in.)

When worn or damaged
4th gear end play   0.05-0.17 mm

(0.002-0.007 in.)

-
4th gear collar length   24.0-24.1 mm

(0.945-0.949 in.)

-
4th gear collar flange thickness   2.95-3.10 mm

(0.116-0.122 in.)

When worn or damaged
4th gear thrust washer thickness   2.93-3.00 mm

(0.115-0.118 in.)

When worn or damaged
1st-clutch feed pipe O.D. at 15 mm (0.6 in.) from end 7.97-7.98 mm

(0.3138-0.3142 in.)

7.95 mm (0.313 in.)

Item Measurement Qualification Standard or New
      Wire Diameter O.D. Free Length No. of Coil
Main valve body springs (see page 14-183) Relief valve spring   1.1 mm

(0.043 in.)

8.6 mm

(0.339 in.)

37.1 mm

(1.4161 in.)

13.4
Modulator valve spring   1.4 mm

(0.055 in)

9.4 mm

(0.370 in.)

33.8 mm

(1.331 in.)

10.9
CPB valve spring   1.0 mm

(0.039 in.)

8.1 mm

(0.319 in.)

40.9 mm

(1.610 in.)

16.2
1-2 shift valve spring   0.9 mm

(0.035 in.)

7.6 mm

(0.299 in.)

41.3 mm

(1.626 in.)

16.3
2nd orifice control valve spring   0.7 mm

(0.028 in.)

6.6 mm

(0.260 in.)

34.8 mm

(1.370 in.)

22.0
Servo control valve spring   1.0 mm

(0.039 in.)

8.1 mm

(0.319 in.)

52.1 mm

(2.051 in.)

20.8
Regulator valve body springs (see page 14-186) Stator reaction spring   4.5 mm

(0.177 in.)

35.4 mm

(1.394 in.)

30.3 mm

(1.193 in.)

1.9
Regulator valve spring A   1.9 mm

(0.075 in.)

14.7 mm

(0.579 in.)

77.4 mm

(3.047 in.)

15.2
Regulator valve spring B   1.8 mm

(0.071 in.)

9.6 mm

(0.378 in.)

44.0 mm

(1.732 in.)

12.6
Cooler relief valve spring   1.0 mm

(0.039 in.)

8.4 mm

(0.331 in.)

33.8 mm

(1.331 in.)

8.2
Torque converter check valve spring   1.0 mm

(0.039 in.)

8.4 mm

(0.331 in.)

33.8 mm

(1.331 in.)

8.2
Lock-up control valve spring   0.8 mm

(0.031 in.)

6.0 mm

(0.236 in.)

38.4 mm

(1.512 in.)

30.3