Standards and Service Limits

Brakes

2-16  
Item Measurement Qualification Standard or New Service Limit
Parking brake lever Distance travelled when pulled with 196 N (20 kgf, 44 lbs) of force   Rear drum brake 6-7 clicks, Rear disc brake 7-8 clicks
Brake pedal Pedal height (Carpet removed) M/T 184 mm (7.24 in.)
A/T 188 mm (7.40 in.)
Free play   0.4-3.0 mm (0.016-0.118 in.)
Master cylinder Piston-to-pushrod clearance   0-0.4 mm (0-0.02 in.)
Brake disc Thickness Front 20.9-21.8 mm (0.82-0.86 in.) 19.0 mm (0.75 in.)
Rear 8.9-9.1 mm (0.350-0.358 in.) 8.0 mm (0.31 in.)
Runout   - 0.10 mm (0.004 in.)
Parallelism   - 0.015 mm (0.0006 in.)
Brake pads Thickness Front   9.0-10.0 mm (0.35-0.39 in.) 1.6 mm (0.06 in.)
Thickness Rear   8.5-9.5 mm (0.33-0.37 in.) 1.6 mm (0.06 in.)
Brake drum I.D.   199.9-200.0 mm (7.870-7.874 in.) 201 mm (7.91 in.)
Brake shoes Lining thickness   4.0 mm (0.16 in.) 2.0 mm (0.08 in.)
Brake booster Vehicle with ABS Characteristics at 196 N (20 kgf, 44 lbf) pedal force Vacuum N (kgf, lbf) kPa (kgf/cm2, psi)
kPa (mmHg, inHg) (1) (2)
0 (0, 0) 98 (10, 22) 0 (0, 0) 0 (0, 0)
294 (30, 66) 1700 (17, 240) 1600 (16, 230)
66.7 (500, 19.7) 98 (10, 22) 4600 (47, 670) 4200 (43, 610)
294 (30, 66) 10500 (107, 1500) 10300 (105, 1500)
Brake booster Vehicle without ABS Characteristics at 196 N (20 kgf, 44 lbf) pedal force Vacuum N (kgf, lbf) kPa (kgf/cm2, psi)
kPa (mmHg, inHg) (3) (4)
0 (0, 0) 98 (10, 22) 0 (0, 0) 0 (0, 0)
294 (30, 66) 1700 (17, 240) 1600 (16, 230)
66.7 (500, 19.7) 98 (10, 22) 4400 (45, 640) 4100 (42, 600)
294 (30, 66) 10500 (107, 1500) 10300 (105, 1500)

(1) KK, KY, KX models(2) Except KK, KY, KX models(3) KK, KY, KX models

(4) Except KK, KY, KX models

Air Conditioning

Item Measurement Qualification Standard or New
Refrigerant Type   HFC-134 a (R-134 a)
Capacity or system   500-550 g (17.6-19.4 oz)
Refrigerant Oil Type   SANDEN: SP-10 (P/N 38897-P13-003 or 38899-P13-A01)
Capacity of components Condenser 25 ml (5/6 fl oz, 0.9 Imp oz)
Evaporator 45 ml (1 ½ fl oz, 1.3 Imp oz)
Each line and hose 10 ml (1/3 fl oz, 0.4 Imp oz)
Receiver 10 ml (1/3 fl oz, 0.4 Imp oz)
Compressor 130-150 ml (4 1/3 fl oz, 3.7 Imp oz-5 fl oz, 4.5 Imp oz)
Compressor Starter coil resistance at 20°C (68°F) 3.05-3.35 ohms
Pulley-to-pressure plate clearance   0.5+0.15 mm (0.02+0.006 in.)
Compressor belt NOTE: Adjust a new belt to the new belt spec., run the engine for 5 minutes, then readjust it to the used belt spec. Deflection with 98 N (10 kgf, 22 lbs) applied mid-way between pulleys   Used belt: 8.5-11.0 mm (0.33-0.43 in.)
New belt: 5.0-6.5 mm (0.20-0.26 in.)
Tension (measured with belt tension gauge)   Used belt: 440-590 N (45-60 kgf, 100-130 lbs)
New belt: 930-1,125 N (95-115 kgf, 210-255 lbs)