Standards and Service Limits

Fuel and Emissions

2-6  

Item Measurement Qualification Standard or New Service Limit
Fuel pressure regulator Pressure with fuel pressure gauge connected   270-320 kPa (2.8-3.3 kgf/cm2, 40-47 psi)
Fuel tank Capacity   45 l (11.9 US gal, 9.9 Imp gal)
Engine idle Idle speed with headlights and radiator fan off M/T in neutral 700+50 rpm
A/T in N.gif or P.gif 700+50 rpm
Fast idle M/T in neutral 1,250+50 rpm
A/T in or 1,250+50 rpm
Idle CO% Except D17A5 engine 0.1 max.
D17A5 engine 1.0 max.

Clutch

Item Measurement Qualification Standard or New Service Limit
Clutch pedal Height from the floor 198 mm (7.8 in.) -
Stroke   130-140 mm (5.1-5.5 in.) -
Play   8-18 mm (0.3-0.7 in.) -
Disengagement height from the floor 113 mm (4.4 in.) min. -
Flywheel Runout on clutch mating surface   0.06 mm (0.002 in.) max. 0.15 mm (0.006 in.)
Clutch disc Rivet head depth   1.65-2.25 mm

(0.065-0.089 in.)

0.8 mm (0.03 in.)
Thickness   8.3-9.0 mm (0.33-0.35 in.) 5.7 mm (0.22 in.)
Pressure plate Warpage   0.03 mm (0.001 in.) max. 0.15 mm (0.006 in.)
Height of diaphragm spring fingers Measure with feeler gauge and special tool 0.6 mm (0.02 in.) max. 1.0 mm (0.04 in.)