A/T Differential Carrier Bearing Side Clearance Inspection
Special Tools Required
Driver 40 mm I.D. ( 07746-0030100)
Driver attachment 30 mm I.D. ( 07746-0030300)
| 1. | Install the spacer (A) in the torque converter housing with the spacer tab (B) into the guide. Do not install the spacers mix-up in the transmission housing and torque converter housing.
|
| 2. | Install the differential assembly (C) in the torque converter housing, and put the spacer (D) on the differential.
|
| 3. | Drive the differential assembly securely in the torque converter housing so there is no clearance between the bearing, spacer, and housing with the special tool.
|
| 4. | Install the 90 mm thrust shim (A) in the transmission housing (B).
If you replace the 90 mm thrust shim with a new one, use the same thickness as the old one.
|
| 5. | Align the spring pin (A) on the selector control shaft (B) with the transmission housing groove (C) by turning the control shaft with the detent plate (D).
NOTE: Do not squeeze the end of the selector control shaft tips together when turing the control shaft.
|
| 6. | Install the gasket (E) and three dowel pins (F) on the torque converter housing (G).
|
| 7. | Place the transmission housing (H), and install the mounting bolts (19 bolts). Tighten the bolts to 44 N·m (4.5 kgf·m, 33 lbf·ft) in a crisscross pattern in two or more steps.
|
| 8. | Measure the clearance between the 90 mm thrust shim and the spacer with a feeler gauge.
| Standard: | 0-0.07 mm (0-0.003 in.) |
|
| 9. | If the clearance is out of standard, remove the 90 mm thrust shim, and measure its thickness.
|
| 10. | Select and install a new thrust shim. Recheck the clearance and make sure it is within the standard.
THRUST SHIM, 90 mm| No. | Part Number | Thickness |
|---|
| A | 41441-RPC-000 | 1.30 mm (0.051 in.) | | B | 41442-RPC-000 | 1.35 mm (0.053 in.) | | C | 41443-RPC-000 | 1.40 mm (0.055 in.) | | D | 41444-RPC-000 | 1.45 mm (0.057 in.) | | E | 41445-RPC-000 | 1.50 mm (0.059 in.) | | F | 41446-RPC-000 | 1.55 mm (0.061 in.) | | G | 41447-RPC-000 | 1.60 mm (0.063 in.) | | H | 41448-RPC-000 | 1.65 mm (0.065 in.) | | I | 41449-RPC-000 | 1.70 mm (0.067 in.) | | J | 41450-RPC-000 | 1.75 mm (0.069 in.) | | K | 41451-RPC-000 | 1.80 mm (0.071 in.) | | L | 41452-RPC-000 | 1.85 mm (0.073 in.) | | M | 41453-RPC-000 | 1.90 mm (0.075 in.) | | N | 41454-RPC-000 | 1.95 mm (0.077 in.) | | O | 41455-RPC-000 | 2.00 mm (0.079 in.) | | P | 41456-RPC-000 | 2.05 mm (0.081 in.) | | Q | 41457-RPC-000 | 2.10 mm (0.083 in.) | | R | 41458-RPC-000 | 2.15 mm (0.085 in.) | | S | 41459-RPC-000 | 2.20 mm (0.087 in.) | | T | 41460-RPC-000 | 2.25 mm (0.089 in.) | | U | 41461-RPC-000 | 2.30 mm (0.091 in.) | | V | 41462-RPC-000 | 2.35 mm (0.093 in.) | | W | 41463-RPC-000 | 2.40 mm (0.095 in.) | |