Engine Assembly

Engine Installation (cont'd)


  1. Install the intake manifold cover.

  1. Clean the battery posts and cable terminals with sandpaper, then assemble them and apply grease to prevent corrosion.
  1. Check that the transmission shifts into gear smoothly.
  1. Inspect for fuel leaks. Turn the ignition switch ON (II) (do not operate the starter) so that the fuel pump runs for approximately 2 seconds and pressurises the fuel line. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
  1. Refill the engine with engine oil (see page 8-5).
  1. Refill the transmission with fluid. (see page 13-4).
  1. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see page 10-6).
  1. Inspect the idle speed (see page 11-110).
  1. Inspect the ignition timing (see page 4-16).
  1. Check the wheel alignment (see page 18-3).
  1. Enter the anti-theft code for the radio, then enter the customer's radio station presets.