Summary of Contents for Honda Civic 1987 Service Manual - Page 25

  • Honda Civic 1987 Service Manual - Page 25

    — Manual Transmission — Section 14 and 15 Unii: mm lIn.] MEASUREMENT STANDARD [NEW] SERVICE LIMIT Spacer collar LD. 25.960A25.991 11.0228—10233) 26.04 [1.025] Second, mm 0.0. 31339—31000 [1.2594—11593) 31.93 (1,257) Lenglh 2851428313(1.1028~1.ID74] fl I.D. 25007—25037 (0.9845—0.9857] 25.03 (0.987] Founn 0,0. 31359—32000 (115947115987 313311.257] Length 23.01—25.13l1.1028—l.|074] Reverse idler I.D, 15016—15043 MESH—0.5922] 15.08 (0.594) gear Gear-m—reverse gear shall clearance 003170.077 00013—00030] 0. 14 l0.006) Synchranizer Ring-to~gear clearance (ring pushed egainsl 0.85— I .1 0 (0.033‘0343) 0.1 (0.015] ring gear) Shrk lork Svnchronizer sleeve gear 6.95—7.05 l0.1738»0.27751 —— Fork-tesynchronizer sleeve clearBHCe 0.45—0.05 (0.018— .025] 1.0 (0.039) Reverse shil‘l End gap 6,9~ 7.0 (0.27— .28] * fork Fon<~ta~reverse idler gear clearance 0.1~0.3 moon—0.012) 0.7 (0.025] Groove drh 1510.278‘ — Fork~ro~fiflhlreverse shift shall clearance .35 (0.002— . 0.5 l0.020) shill arm 8 ID. 3712.0 [0.465— — Shilt arrn-io-shifi guide clearance 0.05—0.35 [0.0027 0.6 (0.032] — Manual Transmission — Sermon 14 MEASUREMENT STANDARD (NEW] SERVICE lIMIY Tranurilaalon oil Cepaeiiv I IUS. ql., Imu. qr.) 2.4 (2 .‘U at assembly 2.3 l2 .0) m oil change Mainsliafl End play 010* 35 [0.004v .014] 0.5 l0.02| Diameler of needle bearing contacl area 21920727380 (1.09 —l 1021 27.67 11.097] Diameter 01 [11116 gear coniact area 31354—32000(11592—11598) 31.93 l1.2571) Diamerer of ball bearing cnrilacr area 24360—24393 (03835—09840) 24.93 10.951] Runoul 0.04 [0.0016] max. 0.10 (0.004) Mainshal‘t third LD. 37009731025 (1.4570»1.4577] 37.07 (1.459] and fourth gears End Play 00370.18 (00012—000711 0.310.012] Thickness 31.42—31.47 [1137—1139] 31.3 (1.232] Mainshafl lifih LD. 37.009—37.025 HANG—1.4577) 37.0711JSS) gear End ploy 0.03—0.13l0.0012—0.005H 0.2511101] Thickness 32.42—32.47 (1275—1178] 32.3 H.272) Counterenah End play 0.10—0.35 loom—0.014) 0.5 (0.02) Diameter ol needle beanng cumaci area 33.000—33015(1.2992—12938] 32.95 (1.2371 Diameter 01 ball bearing comic! area 24380—24393 {03835—0 9840] 24.93 (0.381] Diameter of low gear conracr area 33384—34000 41.3350‘13335] 33.53 (1.336] Runour 0.04 l0.00|61 0.10 l0.004] Counlershalr |.D. 39003739025 “5357—15364! 39.07l1.538) low gear End play 0.037003 l0.00|2~0.003|) 0.13 (0.007) Coumershafl LD. 41008—41015(1.6932—15939] 43.07 (1.696) second gear End play 0.03—0.10 (0.001 2 —0.0039] 0.13 (0.007] Thickness 30.42v30 47 (1.1576-1.1QBS] 30.3 (1.193] Spacer collar ID. 303573099 (1.2197~l.220|] 31.411236] [Countershafl 0D. 37389—38000 l1.4955‘1.4961l 37.93 {1.493) second gear) Lengrh 30.53—30.55 (12020—12025) 30.51 H.201] Spacer collar m. 25.002— 25m 2 roams-0.9347) 25.06 (0.997) (Mainshaft lounh 0.D. 31389—32000 l1.2594Al.259B] 31.53 (1.257] and fihh gears) Length 27.03—27.05 (10642-10561! 27.01 11.063] Reverse idler |.D. 17016—11043 l0.6699—0.67I0] 17.09 (0.673] gear Geaniorevane gear shall clearance 0032—0077 [00013—00030] 0.15 (0.006] Synchrosizer ring Ring-m-genr clearance 0.73—1.15 (0029—0006] 0.4 [0.016] (ring pushed ageinsr gear] shift lork Svnchronizer sleeve gear 6.757635 (0206—0270] 5.0 IOJ‘J] Fork-rorsynchrosixer sleeve clearance 0.35—0.65 (LION—0.0261 1.0 10.04] Reverse shift End gap 11.37111 (0.46—0.48) * lurk Fork-io-reverse idler gear clearance 0. —1.0 (0003—0039] 1.7 [0.07] Groove Widlh 7.05—7.15 (0175—0185) —— Forkrlo-lihh/reverse Shlll shah clearance 0.05—0.35 (000270.014) 0.5 l0.02] Shift arm Width a! groove in Shift rod guide 11 .8— 12.0 (0.4640 47] — Shin :rm-io—shih rod guide 0.05—0.35 (0.0027 014) 0.8 {U 03] Width in shin gulde 7375.0 (0311—0315] — Shin aiin~io~shih guide clearance 0140.3 [0004— 0121 0.5 (0.02] Shift rad gaide LD. 14000—14063 (0.5512—05539] — Guide-m»shah clearance 0.011 — .092 l0.0004>0.00361 0.15 (0.006] 0.0. 11.9»120 l0.469—0 472] ‘—~ Guideqo-flflh/reverae shin shaft clearance 0.2—0.5 l0 008»0.020] 0.8 (0.03) Selector arm Width 11.5—12.0 mazes—0.472) — Arm-10»5hil’! rod guide clearance 0.05—0.25 (0002-0010] 0.5 (0.02] End gap 10.05—10.15 (0396—03100) —— Arm-io-inierlock clearance 0.05—0.25 (0.002‘0 OIO] 0.7 (0.03) Arm-m-holder clearance 0.01 —0.20 l0.004—0.0079] Selecnon with 5 twee oi $hlm$ (contt) 3-5