Automatic Transmission and A/T Differential (5-speed) (cont'd)
Item Measurement Qualification Standard or New Service Limit 
Transfer (4WD) Diameter of transfer shaft on bearing contact area At roller bearing 38.485-38.500 mm (1.5152-1.5157 in.) 38.43 mm (1.513 in.) 
At tapered roller bearing 24.975-24.990 mm (0.9833-0.9839 in.) 24.92 mm (0.9811 in.) 
Transfer drive gear diameter At tapered roller bearing 40.002-40.018 mm (1.5749-1.5755 in.) 38.95 mm (1.533 in.) 
Diameter of transfer driven gear on tapered roller bearing contact area At driven gear side 35.002-35.018 mm (1.3780-1.3787 in.) 34.95 mm (1.376 in.) 
At shaft splines side 26.975-26.988 mm (1.0620-1.0625 in.) 26.92 mm (1.060 in.) 
Transfer gear backlash  0.06-0.16 mm (0.002-0.006 in.) Adjust 
Total starting torque (preload)  1.96-3.14 N·m
(20.0-32.0 kgf·cm, 17.4-27.8 lbf·in.) 
Adjust 

Rear Differential
Item Measurement Qualification Standard or New 
Differential fluid Capacity
Use Honda DPSF 
Fluid change 1.2 L (1.3 US qt, 1.1 Imp qt) 
Overhaul 1.4 L (1.5 US qt, 1.3 Imp qt) 

Steering
Item Measurement Qualification Standard or New 
Steering wheel Rotational play measured at outside edge with engine running  0-10 mm (0-0.39 in.) 
Starting load measured at outside edge with engine running  29 N (3.0 kgf, 6.6 lbf) 
Gearbox Angle of rack guide screw loosened from locked position  20 ° max. 
Pump Output pressure with shut-off valve closed K20A4, K20A5 engines 7,450-8,150 kPa (76-83 kgf/cm2, 1,080-1,180 psi) 
K24A1 engine 7,850-8,550 kPa (80-87 kgf/cm2, 1,140-1,240 psi) 
Power steering fluid Capacity
Use Honda Power Steering Fluid 
Reservoir 0.26 L (0.27 US qt, 0.23 Imp qt) 
System overhaul RHD: 0.72 L (0.74 US qt, 0.63 Imp qt)
LHD: 0.75 L (0.79 US qt, 0.66 Imp qt) 

Suspension
Item Measurement Qualification Standard or New Service Limit 
Wheel alignment Camber Front 0 ° 00 '±45 ' 
Rear -1 ° 00 '±45 ' 
Caster Front 1 ° 45 '±1 ° 
Total Toe-in Front 0±2 mm (0±0.08 in.) 
Rear 2+2-1 mm (0.08+0.08-0.04 in.) 
Front wheel turning angle Inside wheel 39 ° 45 '±2 ° 
Outside wheel 32 ° 30 ' (Reference) 
Wheel Aluminum wheel runout Axial 0-0.7 mm (0-0.03 in.) 2.0 mm (0.08 in.) 
Radial 0-0.7 mm (0-0.03 in.) 1.5 mm (0.06 in.) 
Steel wheel runout Axial 0-1.0 mm (0-0.04 in.) 2.0 mm (0.08 in.) 
Radial 0-1.0 mm (0-0.04 in.) 1.5 mm (0.06 in.) 
Wheel bearing End play Front 0-0.05 mm (0-0.002 in.) 
Rear 0-0.05 mm (0-0.002 in.) 

Brakes
Item Measurement Qualification Standard or New Service Limit 
Parking brake lever Distance travelled when lever pulled with 196 N (20 kgf, 44 lbf) of force  5 to 9 clicks 
Brake pedal Pedal height (carpet removed)  173 mm (6.81 in.) 
Free play  1-5 mm (0.04-0.20 in.) 
Master cylinder Piston-to-pushrod clearance  0-0.4 mm (0-0.02 in.) 
Brake disc Disc thickness Front 24.9-25.1 mm (0.98-0.99 in.) 23.0 mm (0.91 in.) 
Rear 8.9-9.1 mm (0.35-0.36 in.) 8.0 mm (0.31 in.) 
Disc runout Front and rear ——— 0.10 mm (0.004 in.) 
Disc parallelism Front and rear ——— 0.015 mm (0.0006 in.) 
Pad thickness Front 10.5-11.5 mm (0.41-0.45 in.) 1.6 mm (0.06 in.) 
Rear 8.5-9.5 mm (0.33-0.37 in.) 1.6 mm (0.06 in.) 
Rear parking brake Brake drum I.D.  199.9-200.0 mm (7.870-7.874 in.) 201.0 mm (7.91 in.) 
Brake shoe lining thickness  3.2 mm (0.126 in.) 1.0 mm (0.04 in.) 
Brake booster - Conventional Master cylinder fluid pressure with pressing brake pedal with 98 N
(10 kgf, 22 lbf) 
At 0 kPa (0 mmHg, 0 in.Hg) of vacuum 1,510 kPa (15.4 kgf/cm2, 219 psi) 
At 40.0 kPa (300 mmHg, 11.8 in.Hg) of vacuum 4,710 kPa (48.0 kgf/cm2, 683 psi) 
At 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum 11,450 kPa (116.8 kgf/cm2, 1,660 psi) 
Brake booster - ABS Master cylinder fluid pressure with pressing brake pedal with 98 N
(10 kgf, 22 lbf) 
At 0 kPa (0 mmHg, 0 in.Hg) of vacuum 1,510 kPa (15.4 kgf/cm2, 219 psi) 
At 40.0 kPa (300 mmHg, 11.8 in.Hg) of vacuum 4,850 kPa (49.5 kgf/cm2, 703 psi) 
At 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum 11,450 kPa (116.8 kgf/cm2, 1,660 psi) 
Brake booster - VSA Master cylinder fluid pressure with pressing brake pedal with 98 N
(10 kgf, 22 lbf) 
At 0 kPa (0 mmHg, 0 in.Hg) of vacuum 1,330 kPa (13.6 kgf/cm2, 193 psi) 
At 40.0 kPa (300 mmHg, 11.8 in.Hg) of vacuum 4,260 kPa (43.4 kgf/cm2, 618 psi) 
At 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum 10,060 kPa (102.6 kgf/cm2, 1,459 psi) 

Air Conditioning
Item Measurement Qualification Standard or New 
Refrigerant Type  HFC-134a (R-134a) 
Capacity of system  480-530 g (16.9-18.7 oz) 
Refrigerant oil Type  KEIHIN SP-10 
Capacity of components Condenser 35 mL (1 1/6 fl oz, 1.2 Imp oz) 
Evaporator 40 mL (1 1/3 fl oz, 1.4 Imp oz) 
Each line and hose 10 mL (1/3 fl oz, 0.4 Imp oz) 
Compressor 130-150 mL (4 1/3-5 fl oz, 4.6-5.3 Imp oz) 
Compressor Starter coil resistance At 60 °C (20 °F) 3.05-3.35 W 
Pulley-to-pressure plate clearance  0.35-0.65 mm (0.014-0.026 in.)