Automatic Transmission and A/T Differential (cont'd)
Item Measurement Qualification Standard or New Service Limit 
Transfer (4WD) Diameter of transfer shaft on bearing contact area at roller bearing 38.485-38.500 mm
(1.5152-1.5157 in.) 
38.43 mm (1.513 in.) 
at tapered roller bearing 24.975-24.990 mm (0.9833-0.9839 in.) 24.92 mm (0.9811 in.) 
Transfer drive gear diameter at tapered roller bearing 40.002-40.018 mm (1.5749-1.5755 in.) 38.95 mm (1.533 in.) 
Diameter of transfer driven gear on tapered roller bearing contact area at driven gear side 35.002-35.018 mm (1.3780-1.3787 in.) 34.95 mm (1.376 in.) 
at shaft splines side 26.975-26.988 mm (1.0620-1.0625 in.) 26.92 mm (1.060 in.) 
Transfer gear backlash  0.06-0.16 mm (0.002-0.006 in.) Adjust 
Total starting torque (Preload)  2.16-3.57 N·m (22.0-36.4 kgf·cm, 19.2-31.6 lbf·in)
 
Adjust 

Rear Differential
Item Measurement Qualification Standard or New Service Limit 
Differential fluid Capacity
Use genuine Honda DPSF 
at fluid change 1.0 L (1.1 US qt, 0.9 Imp qt) 
at overhaul 1.2 L (1.3 US qt, 1.1 Imp qt) 

Steering
Item Measurement Qualification Standard or New Service Limit 
Steering wheel Rotational play measured at outside edge with engine running  0-10 mm (0-0.39 in.) 
Starting load measured at outside edge with engine running  29 N (3.0 kgf, 6.6 lbs) 
Gearbox Angle of rack guide screw loosened from locked position  20° Max. 
Pump Output pressure with shut-off valve closed  6,900-7,500 kPa (70-77 kgf/cm2, 1,000-1,100 psi) 
Power steering fluid Capacity
Use genuine Honda power steering fluid 
Fluid change 0.2 L (0.21 US qt, 0.18 lmp qt) 
System overhaul 0.72 L (0.74 US qt, 0.63 Imp qt) 
Drive belt   Auto adjust 

Suspension
Item Measurement Qualification Standard or New Service Limit 
Wheel alignment Camber Front 0°00¢±45¢ 
Rear -1°00¢±45¢ 
Caster Front 1°45¢±1° 
Total Toe Front 0±2 mm (0±0.08 in.) 
Rear IN 2+2-1 mm (0.08+0.08-0.04 in.) 
Front wheel turning angle Inside wheel 39°45¢±2° 
Outside wheel 32°30¢ (Reference) 
Wheel Aluminum wheel runout Axial 0-0.7 mm (0-0.03 in.) 2.0 mm (0.08 in.) 
Radial 0-0.7 mm (0-0.03 in.) 1.5 mm (0.06 in.) 
Wheel bearing End play Front 0-0.05 mm (0-0.002 in.) 
Rear 0-0.05 mm (0-0.002 in.) 

Brakes
Item Measurement Qualification Standard or New Service Limit 
Parking brake lever Distance travelled when lever pulled with 196 N (20 kgf, 44 lbs) of force  5-9 clicks 
Brake pedal Pedal height (carpet removed)  173 mm (6 13/16 in.) 
Free play  1-5 mm (0.04-0.2 in.) 
Master cylinder Piston-to-pushrod clearance  0-0.4 mm (0-0.02 in.) 
Brake disc Disc thickness Front 23.0 mm (0.91 in.) 21.0 mm (0.83 in.) 
Rear 9.0 mm (0.35 in.) 7.0 mm (0.28 in.) 
Disc runout Front and rear ——— 0.10 mm (0.004 in.) 
Disc parallelism Front and rear ——— 0.015 mm (0.0006 in.) 
Pad thickness Front 11.0 mm (0.43 in.) 1.6 mm (0.06 in.) 
Rear 9.0 mm (0.35 in.) 1.0 mm (0.04 in.) 
Rear parking brake Brake drum I.D.  170 mm (6.69 in.) 171 mm (6.73 in.) 
Brake shoe lining thickness  3.2 mm (0.13 in.) 1.0 mm (0.04 in.) 
Brake booster Master cylinder fluid pressure with pressing brake pedal with 98 N (10 kgf, 22 lbs) at 0 kPa (0 mmHg, 0 in.Hg) of vacuum 1,040 kPa (10.8 kgf/cm2, 151 psi) 
at 40.0 kPa (300 mmHg, 11.8 in.Hg) of vacuum 7,129 kPa (72.7 kgf/cm2, 1,030 psi) 
at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum
 
11,248 kPa (114.7 kgf/cm2, 1,631 psi) 

Air Conditioning
Item Measurement Qualification Standard or New Service Limit 
Refrigerant (KZ/PH/FO/IN/MA) Type  HFC-134 a (R-134 a) 
Capacity of system  530-580 g (18.7-20.5 oz) 
Refrigerant oil (KZ/PH/FO/IN/MA) Type  SP10 
Capacity of components Condenser 25 mL (5/6 fl oz, 0.9 Imp oz) 
Evaporator 40 mL (1 1/3 fl oz, 1.4 Imp oz) 
Each line and hose 10 mL (1/3 fl oz, 0.4 lmp oz) 
Compressor 130-150 mL (4 1/3-5 fl oz, 4.6-5.3 Imp oz) 
Compressor (KZ/PH/FO/IN/MA) Starter coil resistance at 60°C (20°F) 3.05-3.35 W 
Pulley-to-pressure plate clearance  0.35-0.65 mm (0.014-0.026 in.)