A/T Clutch Disassembly

Special Tools Required
Clutch spring compressor set (  07LAE-PX40000)
 

  Clutch spring compressor attachment (   07LAE-PX40100)
 
  Clutch spring compressor attachment (   07HAE-PL50100)
 
  Clutch spring compressor bolt assembly (   07GAE-PG40200)
 
Snap ring pliers (  07LGC-0010100)
 


1.Remove the snap ring with a screwdriver.

 

2.Disassemble the 1st clutch of K20A4 and K20A5 engine models: Remove the clutch end plate (A), clutch discs (4) (B), clutch waved-plates (4) (C), and waved spring (D) from the 1st clutch drum (E).

 

3.Disassemble the 2nd clutch of K20A4 and K20A5 engine models: Remove the clutch end plate (A), clutch discs (4) (B), clutch waved-plates (3) (C), clutch flat-plate (D), and waved spring (E) from the 2nd clutch drum (F).

 

4.Make a reference mark on the clutch flat plate (D).

5.Disassemble the 3rd clutch of K20A4 and K20A5 engine models: Remove the clutch end plate (A), clutch discs (3) (B), clutch waved-plates (3) (C), and waved spring (D) from the 3rd clutch drum (E).

 

6.Disassemble the 4th clutch of K20A4 and K20A5 engine models: Remove the clutch end plate (A), clutch discs (3) (B), clutch waved-plates (3) (C), and waved spring (D) from the 4th clutch drum (E).

 

7.Disassemble the 1st clutch of K24A1 engine model: Remove the clutch end plate (A), clutch discs (5) (B), clutch waved-pates (5) (C), and waved spring (D) from the 1st clutch drum (E).

 

8.Disassemble the 2nd clutch of K24A1 engine model: Remove the clutch end plate (A), clutch discs (5) (B), clutch waved-plates (3) (C), clutch flat-plates (2) (D), and waved spring (E) from the 2nd clutch drum (F).

 

9.Make reference marks on the clutch flat-plates (D).

10.Disassemble the 3rd clutch of K24A1 engine model: Remove the clutch end plate (A), clutch discs (3) (B), clutch waved-plates (3) (C), and waved spring (D) from the 3rd clutch drum (E).

 

11.Disassemble the 4th clutch of K24A1 engine model: Remove the clutch end plate (A), clutch discs (3) (B), clutch waved-plates (3) (C), and waved spring (D) from the 4th clutch drum (E).

 

12.Install the special tools.

 

13.Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the 3rd and 4th clutches.

 

14.Set the special tool (A) on the spring retainer (B) of the 1st and 2nd clutches in such a way that the special tool works on the clutch return spring (C).

 

15.If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged.

 

16.Compress the return spring until the snap ring can be removed.

 

17.Remove the snap ring with snap ring pliers.

 

18.Remove the special tools.

19.Remove the snap ring (A), spring retainer (B), and return spring (C).

 

20.Wrap a shop rag around the clutch drum (A), and apply air pressure to the fluid passage to remove the piston (B). Place a finger tip on the other passage while applying air pressure.

 

21.Remove the piston, then remove the O-rings from the 3rd and 4th clutch pistons.

 

22.Remove the piston, then remove the O-ring from the 1st and 2nd clutch drum, and remove the O-ring from each clutch piston.