A/T Clutch Reassembly

Special Tools Required
Clutch spring compressor set (  07LAE-PX40000)
 

  Clutch spring compressor attachment (   07LAE-PX40100)
 
  Clutch spring compressor attachment (   07HAE-PL50100)
 
  Clutch spring compressor bolt assembly (   07GAE-PG40200)
 
Snap ring pliers (  07LGC-0010100)
 


1.Soak the clutch discs thoroughly in ATF for a minimum of 30 minutes.

2.Install the new O-rings (A) on the 3rd and 4th clutch piston (B).

 

3.Install the new O-ring (A) in the 1st, 2nd clutch pistons (B), and install the new O-ring (C) on the clutch drums (D).

 

4.Install the clutch piston (A) in the clutch drum (B). Apply pressure and rotate to ensure proper seating. Lubricate the piston O-ring with ATF before installing. Do not pinch the O-ring by installing the piston with to much force.

 

5.Install the return spring (A) and spring retainer (B), and position the snap ring (C) on the retainer.

 

6.Install the special tools.

 

7.Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the 3rd and 4th clutches.

 

8.Set the special tool (A) on the spring retainer (B) of the 1st and 2nd clutches in such a way that the special tool works on the clutch return spring (C).

 

9.If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged.

 

10.Compress the return spring.

 

11.Install the snap ring with snap ring pliers.

 

12.Remove the special tools.

13.Assemble the 1st clutch of K20A4 and K20A5 engine models: Install the waved spring (A) in the 1st clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (4) (C) and discs (4) (D), then install the clutch end plate (E) with the flat side toward the disc.

 

14.Assemble the 2nd clutch of K20A4 and K20A5 engine models: Install the waved spring (A) in the 2nd clutch drum (B). Install the clutch flat-plate (C), then starting with the clutch disc, alternately install the clutch discs (4) (D) and waved-plates (3) (E), then install the clutch end plate (F) with the flat side toward the disc.

 

15.Assemble the 3rd clutch of K20A4 and K20A5 engine models: Install the waved spring (A) in the 3rd clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (3) (C) and discs (3) (D), then install the clutch end plate (E) with the flat side toward the disc.

 

16.Assemble the 4th clutch of K20A4 and K20A5 engine models: Install the waved spring (A) in the 4th clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (3) (C) and discs (3) (D), then install the clutch end plate (E) with the flat side toward the disc.

 

17.Assemble the 1st clutch of K24A1 engine model: Install the waved spring (A) in the 1st clutch drum (B). Starting with the clutch waved-pate, alternately install the clutch plates (5) (C) and discs (5) (D), then install the clutch end plate (E) with the flat side toward the disc.

 

18.Assemble the 2nd clutch of K24A1 engine model: Install the waved spring (A) in the 2nd clutch drum (B). Install the clutch flat-plate (C), clutch disc (D), and clutch flat-plate (E). Starting with the clutch disc, alternately install the clutch discs (4) (F) and clutch waved-pates (3) (G), then install the clutch end plate (H) with the flat side toward the disc.

 

19.Assemble the 3rd clutch of K24A1 engine model: Install the waved spring (A) in the 3rd clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (3) (C) and discs (3) (D), then install the clutch end plate (E) with the flat side toward the disc.

 

20.Assemble the 4th clutch of K24A1 engine model: Install the waved spring (A) in the 4th clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (3) (C) and discs (3) (D), then install the clutch end plate (E) with the flat side toward the disc.

 

21.Install the snap ring with a screwdriver.

 

22.Check that the clutch piston moves by applying air pressure into fluid passage.