Fuel Pump/Fuel Gauge Sending Unit Replacement (Except KZ)

Special Tools Required
Adjustable ring wrench (  07WAA-0010100)
 



Except KZ model:


1.Relieve the fuel pressure.

2.Remove the fuel fill cap.

3.Fold the rear seats forward, and pull back the carpet to expose the access panel.

4.Remove the access panel (A) from the floor.

 

5.Disconnect the fuel pump 5P connector (B).

6.Disconnect the quick-connect fitting (C) from the fuel tank unit.

7.Using the tool, loosen the fuel tank unit locknut (A).

 

8.Remove the locknut (A) and the fuel pump assembly.

 

9.Remove the strainer case (B), the fuel gauge sending unit (C), the case (D), the wire harness (E), and the fuel pressure regulator (F).

10.When connecting the fuel pump assembly, make sure the connection is secure and the suction filter (G) is firmly connected to the fuel pump (H).

11.Install the fuel pump assembly in the reverse order of removal with a new base gasket (I) and new O-rings (J), then check these items:

  • When connecting the wire harness, make sure the connection is secure and the connector (K) is firmly locked into the place.
  • When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.
  • When installing the fuel pump assembly align, the marks (L) on the fuel tank (M) and the fuel pump assembly (N).

KZ model:


1.Relieve the fuel pressure.

2.Remove the fuel fill cap.

3.Fold the rear seats forward, and pull back the carpet to expose the access panel.

4.Remove the access panel (A) from the floor.

 

5.Disconnect the fuel pump 5P connector (B).

6.Disconnect the quick-connect fittings (C) from the fuel tank unit.

7.Remove the fuel tank unit (A).

 

8.Remove the strainer case (A), the fuel gauge sending unit (B), the wire harness (C).

 

9.When connecting the fuel tank unit, make sure the connection is secure and the suction filter (D) is firmly connected to the fuel pump (E).

10.Install the part in the reverse order of removal with a new base gasket (F) and new O-rings (G), then check these items:

  • When connecting the wire harness, make sure the connection is secure and the connector (H) is firmly locked into the place.
  • When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.