Intercooler Replacement

Exploded View



 

1.Remove the front grille cover.

2.Disconnect the hood switch connector (A), and remove the harness clamps (B).

 

3.Remove the radiator upper bracket mounting bolts (A), A/C condenser bracket mounting bolts (B), and intercooler bracket mounting bolt (C), then remove the bulkhead (D).

 

4.Disconnect the A/C condenser fan motor connector (A) and radiator fan motor connector (B), then remove the A/C compressor clutch connector (C) and water bypass pipe (D) from the A/C condenser fan shroud.

 

5.Remove the two bolts (E), and loosen the two bolts (F) securing the A/C condenser fan shroud, then remove the A/C condenser fan shroud assembly (G).

6.Remove the two bolts (H), and loosen the two bolts (I) securing the radiator fan shroud, then remove the radiator fan shroud assembly (J).

7.Remove the front grille.

8.Remove the intercooler bracket (A), intercooler outlet hose (B), and remove the intercooler intake hose (C) from the intercooler intake pipe.

 

9.Pull up the intercooler (A), then remove the intercooler intake hose (B) and lower cushions (C).

 

10.Install the intercooler in the reverse order of removal. Make sure the upper and lower cushions are set securely.

11.Install the front grille.

12.Install the radiator fan shroud, then install the A/C condenser fan shroud.

13.Install the A/C compressor clutch connector and water bypass pipe on the A/C condenser fan shroud, then connect the A/C condenser fan motor connector and radiator fan motor connector.

14.Install the bulkhead in the reverse order of removal. Apply body paint to the bulkhead mounting bolts.

15.Connect the hood switch connector, and install the harness clamps.

16.Install the front grille cover.