Clutch Pedal and Clutch Pedal Position Switch Adjustment

NOTE:

1.Loosen the clutch pedal position switch locknut (A), and back off the clutch pedal position switch (B) until it no longer touches the clutch pedal (C).

 

2.Loosen the clutch pushrod locknut (D), and turn the pushrod (E) in or out to get the specified height (F), stroke (G), free play (H), and disengagement height (I) at the clutch pedal.

Clutch Pedal Stroke: 135-145 mm
(5.31-5.71 in.)
 
Clutch Pedal Free Play: 11-19 mm
(0.43-0.75 in.)
 
Clutch Pedal Height: 
LHD model: 199 mm (7.83 in.) 
RHD model: 198 mm (7.80 in.) 
Clutch Pedal Disengagement Height: 
LHD model: 111 mm (4.37 in.) 
RHD model: 112 mm (4.41 in.) 

3.Tighten the clutch pushrod locknut (D).

4.With the clutch pedal released, turn in the clutch pedal position switch (B) until it contacts the clutch pedal (C).

5.Turn in the clutch pedal position switch (B) an additional 3/4 to 1 turn.

6.Tighten the clutch pedal position switch locknut (A).

7.Press the clutch pedal to the floor.

8.Adjust the clutch pedal position switch (K), so that the switch should be ON/OFF at the clutch pedal position switch ON/OFF height (L).

Clutch Pedal Position Switch ON/OFF Height:
LHD model: 111 mm (4.37 in.) 
RHD model: 112 mm (4.41 in.) 

9.Tighten the clutch pedal position switch locknut (J).