Honda CIVIC 10G 2016 Intake Air System And Exhaust System Page 1

Intake Air System and Exhaust System Component Location Index
Intake Air System and Exhaust System Component Location Index 2983 http://techinfo.honda.com/rjanisis/pubs/sm/1/2/Contents/enu/61TBAD/...
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Contents Summary of Intake Air System And Exhaust System

  • Page 1Intake Air System and Exhaust System Component Location Index cardiagn.com
  • Page 2Intake Air System and Exhaust System Component Location Index cardiagn.com
  • Page 3Intake Air System and Exhaust System Component Location Index cardiagn.com
  • Page 4Air Cleaner Element Removal, Installation, and Inspection 1. Air Cleaner Element - Remove 1. Open the air cleaner housing cover (A). 2. Remove the air cleaner element (B). cardiagn.com 2. All Removed Parts - Install 1. Install the parts in the reverse order of removal. NOTE: If the idle speed fluctu
  • Page 5Air Cleaner Element Removal, Installation, and Inspection 1. Air Cleaner Element - Remove cardiagn.com 2. All Removed Parts - Install 1. Install the parts in the reverse order of removal. NOTE: If the idle speed fluctuates, do the idle speed inspection. 3. Maintenance Minder - Reset (With Maintenanc
  • Page 6Air Cleaner Element Removal, Installation, and Inspection NOTE: Where icon is shown, click for further information. 1 cardiagn.com Detailed information, notes, and precautions *1 These parts have inspection items. 1. Air Cleaner Element - Remove Note for installation If the idle speed fluctuates, do
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  • Page 82. All Removed Parts - Install 1. Install the parts in the reverse order of removal. 3. Maintenance Minder - Reset (With Maintenance Minder System) 1. If the Maintenance Minder required to replace the air cleaner element, reset the Maintenance Minder with the gauge (see "Resetting the Maintenance Mi
  • Page 9Air Cleaner Removal and Installation 1. Air Cleaner - Remove 1. Disconnect the connector (A). 2. Remove the harness clamp (B). 3. Disconnect the intake air duct (C). 4. Remove the air cleaner (D). 2. All Removed Parts - Install cardiagn.com 1. Install the parts in the reverse order of removal.
  • Page 10Air Cleaner Removal and Installation 1. Air Cleaner - Remove 1. Disconnect the intake air duct (A). 2. Disconnect the connector (B). 3. Remove the harness clamp (C). 4. Remove the air cleaner (D). 2. All Removed Parts - Install cardiagn.com 1. Install the parts in the reverse order of removal.
  • Page 11Air Cleaner Removal and Installation NOTE: Where icon is shown, click for further information. 1 Air Cleaner cardiagn.com Torque: N·m (kgf·m, lbf·ft)
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  • Page 132 Air Cleaner cardiagn.com 3 Air Flow Tube
  • Page 14cardiagn.com Detailed information, notes, and precautions Replace Air Cleaner 1. Air Cleaner - Remove 2. Air Intake Seal - Remove 3. Air Intake Tube - Remove 4. All Removed Parts - Install
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  • Page 161. Install the parts in the reverse order of removal. Air Flow Tube 1. Air Cleaner - Remove 2. EVAP Canister Purge Nozzle - Remove 3. Air Flow Tube B - Remove 4. Air Flow Joint - Remove 5. Air Flow Tube A - Remove cardiagn.com Note for installation When installing the break head band, do the followi
  • Page 17Intake Air Resonator Removal and Installation NOTE: How to read the torque specifications. 1. Engine Undercover Lid - Remove (With Engine Undercover Lid) 2. Engine Undercover - Remove 3. Front Brace - Remove cardiagn.com 4. Intake Air Resonator - Remove 5. All Removed Parts - Install 1. Install the
  • Page 18Intake Air Resonator Removal and Installation Special Tool Required Image Description/Tool Number Subframe Adapter VSB02C000016* cardiagn.com *: Available through the Honda Tool and Equipment Program 888-424-6857. 1. Front Wheel - Remove 2. Front Bumper - Remove 3. Left Front Inner Fender - Remove 4
  • Page 198. Tie-Rod End Ball Joint - Disconnect 9. Lower Arm Boll Joint - Disconnect 10.Connector (EPS) - Disconnect 11. Torque Rod Mounting Bolt - Remove cardiagn.com 12.Front Brace - Remove 13.Lower Arm Mounting Bolt - Remove
  • Page 2014.Front Subframe - Support 1. Set the subframe adapter (VSB02C000016) on a transmission jack (A), line up the slots in the arms with the bolt holes on the corner of the jack base, and tighten the bolts. 2. Attach the subframe adapter to the front subframe (B). cardiagn.com 15.Front Subframe - Remov
  • Page 21cardiagn.com 17.Intake Air Resonator - Remove
  • Page 221. Intake Air Resonator - Install NOTE: Make sure there are rubber seals (A) at the air cleaner before installing the resonator. If the rubber seals is off, it must cardiagn.com be reinstalled. 2. Intake Air Resonator Mounting Bolt - Install
  • Page 23cardiagn.com 3. Front Subframe - Support
  • Page 241. Set the subframe adapter (VSB02C000016) on a transmission jack (A), line up the slots in the arms with the bolt holes on the corner of the jack base, and tighten the bolts. 2. Attach the subframe adapter to the front subframe (B). cardiagn.com 4. Front Subframe - Install 5. Lower Arm Mounting Bol
  • Page 257. All Engine Mount Mounting Bolt and Nut - Tighten cardiagn.com 8. Front Brace - Install 9. Connector (EPS) - Connect 10.Lower Arm Boll Joint - Connect 11. Tie-Rod End Ball Joint - Connect 12.Stabilizer Link - Connect 13.Engine Undercover - Install 14.Engine Undercover Lid - Install 15.Steering Joi
  • Page 2617.Front Bumper - Install 18.Front Wheel - Install 19.Wheel Alignment - Check 20.VSA Sensor Neutral Position - Memorize cardiagn.com
  • Page 27Intake Manifold Removal and Installation 1. Intake Manifold - Exploded View Exploded View cardiagn.com NOTE: Refer to the Exploded View if needed during this procedure. 1. Engine Undercover - Remove 2. Insulator - Remove
  • Page 283. Throttle Body - Move NOTE: cardiagn.com Do not disconnect the water bypass hoses. Do not bend the water bypass hoses excessively. 4. Intake Manifold Bracket - Remove 5. MAP Sensor - Remove 6. External Item - Remove 1. Disconnect and remove the following intake manifold external items: Harness cla
  • Page 29cardiagn.com 7. Intake Manifold - Remove
  • Page 308. All Removed Parts - Install 1. Install the parts in the reverse order of removal. cardiagn.com NOTE: Tighten the bolts/nuts in three steps; tighten the bolts/nuts until the bolts/nuts sit on the intake manifold, tighten the bolts/nuts until the gasket is compressed, tighten the bolts/nuts to spec
  • Page 31Intake Manifold Removal and Installation NOTE: Where icon is shown, click for further information. Unless otherwise indicated, illustrations used in the procedure are for with the turbocharger bypass control solenoid valve (type A). 1 cardiagn.com Torque: N·m (kgf·m, lbf·ft) 2
  • Page 32cardiagn.com Detailed information, notes, and precautions Torque: N·m (kgf·m, lbf·ft) Replace 1. Engine Cover - Remove 2. 12 Volt Battery - Remove 3. 12 Volt Battery Base - Remove 4. Charge Air Cooler Pipe - Remove
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  • Page 34NOTE: Remove the necessary part(s). 5. Vacuum Hose and Vacuum Pipe - Move 6. Fuel Hose Cover - Remove 7. Fuel Line - Disconnect 8. Bracket - Remove 9. Throttle Body - Move cardiagn.com NOTE: Do not disconnect the water bypass hoses. Do not bend the water bypass hoses excessively. 10.MAP Sensor/IAT S
  • Page 351. Install the parts in the reverse order of removal. cardiagn.com
  • Page 36Intake Manifold Removal and Installation 1. Intake Manifold - Exploded View Exploded View cardiagn.com NOTE: Refer to the Exploded View if needed during this procedure. 1. 12 Volt Battery - Remove 2. Air Cleaner - Remove
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  • Page 383. Intake Air Duct - Remove 4. Throttle Body - Move cardiagn.com NOTE: Do not disconnect the water bypass hoses. Do not bend the water bypass hoses excessively. 5. External Item - Remove 1. Disconnect and remove the following intake manifold external items: PCV hose (A) Brake booster vacuum hose (B)
  • Page 39cardiagn.com 6. Intake Manifold Assembly - Remove
  • Page 407. All Removed Parts - Install cardiagn.com 1. Install the parts in the reverse order of removal. NOTE: Tighten the bolts/nuts in three steps; tighten the bolts/nuts until the bolts/nuts sit on the intake manifold, tighten the bolts/nuts until the gasket is compressed, tighten the bolts/nuts to spec
  • Page 41Throttle Body Carbon Accumulation Check 1. HDS - Connect 2. Throttle Body - Test 1. Start the engine. Hold the engine speed at 3,000 rpm without load (CVT in P or N, M/T in neutral) until the radiator fan comes on, then let it idle. 2. Check the REL TP SENSOR in the DATA LIST with the HDS. The readi
  • Page 42Throttle Body Cleaning Do not insert your fingers into the installed throttle body when you turn the vehicle to the ON mode, or while the vehicle is in ON mode. If you do, you will seriously injure your fingers if the throttle valve is activated. 1. Air Cleaner Element - Check 1. Make sure the vehic
  • Page 437. TP POSITION CHECK - Select 1. Select the ETCS TEST in the INSPECTION MENU with the HDS. 2. Select TP POSITION CHECK and clear the throttle position (TP) learned value. 3. Turn the vehicle to the OFF (LOCK) mode. 4. Turn the vehicle to the ON mode, and wait 2 seconds without pressing the accelerat
  • Page 44Throttle Body Cleaning Do not insert your fingers into the installed throttle body when you turn the vehicle to the ON mode, or while the vehicle is in ON mode. If you do, you will seriously injure your fingers if the throttle valve is activated. 1. Air Cleaner Element - Check 1. Make sure the vehic
  • Page 451. Select the ETCS TEST in the INSPECTION MENU with the HDS. 2. Select TP POSITION CHECK and clear the throttle position (TP) learned value. 3. Turn the vehicle to the OFF (LOCK) mode. 4. Turn the vehicle to the ON mode, and wait 2 seconds without pressing the accelerator pedal. cardiagn.com
  • Page 46Throttle Body Removal and Installation Do not insert your fingers into the installed throttle body when you turn the vehicle to the ON mode, or while the vehicle is in ON mode. If you do, you will seriously injure your fingers if the throttle valve is activated. NOTE: Where icon is shown, click for
  • Page 47Torque: N·m (kgf·m, lbf·ft) cardiagn.com
  • Page 48Replace 1. HDS - Connect 2. TP POSITION CHECK - Select 1. Select the INSPECTION MENU on the HDS. 2. Do the TP POSITION CHECK in the ETCS TEST. 3. Turn the vehicle to the OFF (LOCK) mode. 4. Turn the vehicle to the ON mode, and wait 2 seconds without pressing the accelerator pedal. cardiagn.com 3. In
  • Page 49-1. Tighten the bolts until they sit on the throttle body. -2. Tighten the bolts until the gasket is compressed and both parts are contacted. -3. Tighten the bolts to specified torque. 10.Throttle Body Cover - Remove (If Necessary) Note for installation Tighten the mounting screws to the specified t
  • Page 50Throttle Body Removal and Installation Do not insert your fingers into the installed throttle body when you turn the vehicle to the ON mode, or while the vehicle is in ON mode. If you do, you will seriously injure your fingers if the throttle valve is activated. NOTE: Where icon is shown, click for
  • Page 51cardiagn.co
  • Page 52Detailed information, notes and precautions Torque: N·m (kgf·m, lbf·ft) Replace 1. HDS - Connect 2. TP POSITION CHECK - Select 1. Select the INSPECTION MENU on the HDS. 2. Do the TP POSITION CHECK in the ETCS TEST. 3. Turn the vehicle to the OFF (LOCK) mode. cardiagn.com 4. Turn the vehicle to the O
  • Page 531. Install the parts in the reverse order of removal with a new gasket and a new O-ring. 9. Engine Coolant - Refill 10.PCM - Reset 11. PCM - Idle Learn cardiagn.com
  • Page 54Throttle Body Removal and Installation Do not insert your fingers into the installed throttle body when you turn the vehicle to the ON mode, or while the vehicle is in ON mode. If you do, you will seriously injure your fingers if the throttle valve is activated. NOTE: Where icon is shown, click for
  • Page 55cardiagn.com Detailed information, notes and precautions Torque: N·m (kgf·m, lbf·ft) Replace 1. HDS - Connect
  • Page 562. TP POSITION CHECK - Select cardiagn.com
  • Page 571. Select the INSPECTION MENU on the HDS. 2. Do the TP POSITION CHECK in the ETCS TEST. 3. Turn the vehicle to the OFF (LOCK) mode. 4. Turn the vehicle to the ON mode, and wait 2 seconds without pressing the accelerator pedal. 3. Intake Air Duct - Remove Note for installation After tightening the ho
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  • Page 598. All Removed Parts - Install 1. Install the parts in the reverse order of removal with a new gasket. 9. Engine Coolant - Refill 10.PCM - Reset 11. PCM - Idle Learn cardiagn.com