Lift and block the loader. (See LIFTING AND BLOCKING THE LOADER on Page 10-10-1.)
Raise the lift arms and install an approved lift arm support device. (See Installing Lift Arm Support Device on Page 10-20-1.)
Stop the engine. Raise the seat bar.
Raise the operator cab. (See Raising The Operator Cab on Page 10-30-1.)
Remove control panel. (See Removal and Installation on Page 50-100-1.)
Thoroughly clean the area around the control valve.
Drain the hydraulic reservoir. (See Replacing Hydraulic Fluid on Page 10-120-3.)
Mark all tubelines and hoses for correct installation.
Disconnect the wire harness connectors (Item 1) [Figure 20-40-1] from the solenoid connectors.
Disconnect the wire harness connector (Item 2) [Figure 20-40-1] from the BICSTM valve solenoid connector.
Disconnect the drain hoses (Item 3) [Figure 20-40-1] from the main control valve.
Disconnect the hose (Item 4) [Figure 20-40-1] from the lift arm by-pass control valve.
Disconnect the tubeline (Item 1) [Figure 20-40-2] from the control valve.
Disconnect the tubeline (Item 1) [Figure 20-40-3] from the auxiliary section of the control valve.
Disconnect and remove the tubeline (Item 2) [Figure 20-40-3] from the auxiliary section of the control valve.
Disconnect the tilt tubelines (Item 1) [Figure 20-40-4].
Disconnect the three tubelines (Item 1) [Figure 20-40-5] from the lift section of the control valve.
Disconnect the drain hose (Item 2) [Figure 20-40-5].
Remove the two mounting bolts (Item 1) [Figure 20-40-6] from the lift arm by-pass control bracket.
Remove the clevis pin (Item 1) [Figure 20-40-7] from the tilt spool linkage.
Remove the clevis pin (Item 2) [Figure 20-40-7] from the lift spool linkage.
Connect a hoist to the control valve [Figure 20-40-8].
Locate the drive motor cover (Item 1) and the access cover (Item 2) [Figure 20-40-9] on the right side of the
loader frame.
Remove the drive motor cover and loosen the rear mounting bolt and remove the front mounting bolt from
the rectangular access cover [Figure 20-40-10].
Rotate the cover to expose the access slot in the loader [Figure 20-40-10].
Disconnect the inlet hose from the control valve through the access slot [Figure 20-40-11].
Remove the two control valve mounting bolts/nuts (Item 1) [Figure 20-40-12] from the loader frame.
Remove the control valve from the loader.
Installation: Tighten the mounting bolt & nut to 18-20 ft.-lbs. (24-27 Nm) torque.
Reverse the removal procedure to install the control valve.
