Remove the cylinder head. (See Cylinder Head Removal And Installation on Page 70-80-4.) Remove the top edge from the cylinder bore with a ridge reamer.…
Measure the rocker arm I.D. (Item 1) [Figure 70-80-37] with an inside micrometer. Measure the rocker arm shaft O.D. (Item 2) [Figure 70-80-37] with an…
Remove the valve tappets (Item 1) [Figure 70-80-35]. Measure the O.D. of the tappet [Figure 70-80-36]. Measure the ID of the tappet bore [Figure 70-80-36].…
Measure the length of the valve spring. If the measurement is less than the allowable limit, replace the spring [Figure 70-80-33]. Free Length 1.6417 –…
Grind the valve face to the correct angle using a valve refacer [Figure 70-80-28]. Clean the valve seat and combustion chamber. Install the valve into…
Remove the valve and spring from the cylinder head. (See Cylinder Head Disassembly and Assembly on Page 70-80-7.) Remove the carbon from the valve guide.…
Install the cylinder head gasket. Put the piston (Item 1) [Figure 70-80-24] being checked at T.D.C. Put 3 pieces of 0.06 in. (1,5 mm) diameter…
Clean the surface of the cylinder head. Put a straight edge (Item 1) [Figure 70-80-22] on the cylinder head. NOTE: Do not put the straight…
Use a valve spring compressor to compress the valve spring [Figure 70-80-20]. Remove the valve cap (Item 1) and valve spring collet (Item 2) [Figure…
Remove the glow plug lead (Item 1), breather hose (Item 2), and valve cover bolts (Item 3) [Figure 70-80-9]. Remove the valve cover (Item 4)…